CASE STUDY · BEAN PASTA
Scaling Bean Pasta for UK & U.S. Retail Programs
How Waldesun supported an international trading partner with high-volume production, multi-SKU retail tray packing, packaging optimization and social-compliance execution — reaching approx. 200 MT of finished Bean Pasta in one month.
Peak Delivery
Approx. 200 MT finished Bean Pasta in one month
Markets
UK · U.S.
Client
International trading partner
End Retail Channels
UK and U.S. retail programs
Scope
Production · Multi-SKU Packing · Packaging · Compliance
The Challenge
Retail programs ask more of a manufacturer than a standard export order. Our trading partner needed stable peak-volume production, several Bean Pasta variants packed into one retail tray, packaging formats optimized for retail and logistics, and documented social-compliance performance across the relevant supply chain.
Volume
Stable high-volume production against a fixed shipment schedule.
Multi-SKU Trays
Several Bean Pasta variants combined into one retail tray.
Packaging Fit
Pack formats optimized for retail presentation and logistics.
Social Compliance
Third-party facility assessment plus upstream supplier oversight.
How We Delivered
- 1
Production Planning
Raw-material purchasing, production and packing schedules were planned backwards from the shipment calendar.
- 2
Multi-SKU Tray Engineering
We worked through product arrangement and packing sequence so the mixed tray could be executed as a repeatable production setup rather than a one-off manual exception.
- 3
Packaging Optimization
Packaging formats were refined for fit, shelf presentation and packing efficiency within the approved retail configuration.
- 4
Social Compliance
Our facility underwent a third-party social-compliance assessment, while Waldesun conducted internal audits of relevant upstream suppliers.
- 5
Scale-Up and Delivery
Production and packing were scaled to approximately 200 MT of finished Bean Pasta in one month while maintaining the agreed configurations and shipment schedule.
Product Scope
The program included multiple Bean Pasta variants, including Organic Edamame Spaghetti together with soybean and black-soybean products. Organic certification applies only to the relevant Edamame Spaghetti product within the approved certification scope.
RESULT
Approx. 200 MT
finished Bean Pasta produced and delivered in one month
Supporting multiple Bean Pasta variants, multi-SKU tray packing, packaging optimization and retail-program delivery from Waldesun's own facility in Shanxi.
If your program requires certified product, multi-SKU packing and reliable peak-season volume, talk to us about the manufacturing configuration and capacity available for your project.
Customer confidentiality is maintained throughout this case study. Retail artwork, SKU-level specifications, exact tray configurations and identifiable customer details are omitted.